Over the weekend, I had a chance to complete the handle for this knife, so I was able to put it to use!
I started, as always, scrounging around through my timber stocks, looking for just the right piece of timber for the job. Not sure which is the more rewarding: having a project and the excitement/anticipation of the project commencement while out sourcing and purchasing just the right pieces of timber for the job, or scrounging around your own existing timber store, though pieces collected over the years and waiting for just the right project to come along to be able to finally do it justice.
For this project I looked at many pieces and different species. Even tried a couple to see if there was enough detail for the project at hand, but rejected them in the end. I finally had a look at the pack of Queen Ebony strips I had purchased at a wood show a few years ago, and suddenly realised that the bottom two strips (about 1.5m long each) were thicker than the others, and were in fact thick enough for this project, even after being machined flat!
This is a perfect scenario – it gives me a chance to actually machine one face smooth and flat, and then match the opposite side and still end up with timber thick enough for the task at hand.
The project is pretty straight forward, and follows the steps I took when doing the steak knives. After sizing the scales, they were double-sided taped together (carpet tape). These were then stuck to one side of the blade. On the drill press, holes where then drilled through the holes in the knife blank, then while still attached to the blade, the whole lot were transferred to the bandsaw, and the rough outline of the blade handle cut.
The scales were then separated, glued (epoxy) to either side of the blade blank, and the rivets inserted.
Once the glue was dry, the whole contraption was transferred to the spindle sander for the final shaping.
To complete, the Festool ETS 150/5 was used to polish the sides and edges.
The Queen Ebony really looks the part – I am most impressed!
Finally, the real test is in the kitchen, so I gave a piece of pumpkin a workout.
The final verdict is in the use, and this knife handled beautifully! The sharpness of the blade, the scalloped blade and a home-made stunning handle.
A fun little project, and a very satisfying result!