Tambour Sun Lounge

Managed to finish off the Tambour Sun Lounge this evening – went together surprisingly quickly in the end.

It is made up of 137 individual, interlocked tambour slats, produced using the Lonnie Bird Tambour Router Bit Set from Toolstoday.com.  I made quite a few more than I needed, as I wasn’t sure how many I’d break testing the load limits, or, when I started the project, just how long a tambour I’d end up requiring.  The slats I have left over can be turned into a small drinks table, and/or a lumbar support.

I’ve now made over 300 tambour slats with this set, and it is still going strong.  This project uses approx 90 meters of slats, so if you work that out – 2 passes with one of the router bits, and one with the other, that is 270m of routing, and about the same distance again on the tablesaw, not to mention multiple passes on the jointer and thicknesser.  All in one day – over a km of timber passed through one machine or another.  I slept well that night!

I made the slats about as thick as I could manage, and still be able to slot them together.  Granted, it would be possible to go even thicker if you were prepared to make the slot on the bottom of the slat wider.  However, I tested this tambour by standing on it, on one foot.  That it survived that torture test (just) demonstrates just how strong they are (and the timber obviously).

So that’s it – job done.  The full step by step writeup will be in the next edition of “The Shed” magazine.  If you haven’t seen it yet (available in Australia and NZ, and I imagine digitally elsewhere), it is worth checking out.

 

What I’m Working On

A couple of years ago, when I first made a tambour door using the router bits from Toolstoday.com, I thought (and mentioned) at the time that it could make an interesting chair of sorts.  I had in mind a sun chair.

So that is what I have been making over the last few days, (and the full article when finished will appear in the next edition of The Shed magazine).

Started with a design concept in my head, that sketched out looked like this:

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Made a stack of tambour door slats (over 175 in total)

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and when all joined together, created a tambour roll, ready to be rolled out over a supporting frame.

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Took a full day to make enough slats, and it isn’t much to show for from the original pile of timber.  However, other than a bag of sawdust there was little other wastage.

In a few days I should have the supporting frame finished, then we can all see if it will work how I picture it in my head!  Seems I prefer building things without a plan, or at least without someone else’s plan.  Presents more challenges and puzzles to solve.

I did lay the tambour bed out over an existing sun chair, and it looked good, and was very comfortable (at least as comfortable as it can be without padding!)

I also laid them out on the tablesaw, following the curves I am intending to see how it will look.  Bit hard to see from that camera angle, but it should be good.

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Looking forward to seeing the resulting item.

 

Thomas Chippendale

The second series is on Thomas Chippendale, and the furniture he produced.

Episode 105 Freeform Router Bowl

Using the Amana Tool bowl bits from Toolstoday.com, I create a freeform double (interlocking) bowl

Web broadcasting video

Received a rather interesting email tonight from Toolstoday.com.  They send out a regular email promoting their latest router bit, video, sawblade etc, (and I subscribe to it – makes a nice break from the mountain of work emails that come through!)

Tonight’s one will look rather familiar :)

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(And yes, they did seek my permission to put the video on their YouTube channel – I was more than happy to allow it)

 

 

One hundred and eighty

This is what I spent my weekend making. It features dovetailed joinery, wooden hinges, and shaker-style panel doors.

For the full blow-by-blow, check out the next edition of ManSpace magazine.

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Harvesting Ebony

An interesting insight into the state of the ebony trade in the world.

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