Feeding on ideas

Been having quite a few visitors through the shed in recent months – friends, family, work colleagues. One thing that seems to be a common feature of the visits are other’s opinions on what I should do with the shed layout, or products, and I do keep an open mind to these, as not only are they intended in good faith, they have regularly proved to be invaluable! And to be fair, I also actively seek them out – another set of eyes and source of ideas – many heads are better than one!

And it isn’t always actual suggestions – just the act of showing people around has a habit of highlighting things to me that need addressing, or I can see a better way.

Had Gordon Heggie around (of Triton fame), all rugged up against the cold as he drove his convertible with the roof down on a cold night ;) and we were talking about storage (among other things, such as the TW7 ;) ). It encouraged me to relook at the storage (specifically the shelving), and I came up with the development of an idea. I still had shelves and brackets of the green metal bookcases, but no uprights. In Masters, I found some standard vertical posts with the typical slots cut. Got a couple hoping they would work, and sure enough, the brackets fitted (with a little manual encouragement).

These got fitted to the shed wall near the lathes, and that shelving now gets to carry the chucks, jaws, and other accessories. They are much closer to the lathes, and it frees up the other shelving unit for something else. I could fit a double bay of shelves, but want to keep the wall clear so I can store the range of chisels.

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So now I have a fair few empty shelves around the workshop. That will certainly make sorting out some of my tools etc much easier! Lots still in their storage boxes on the mezzanine floor, but I am regularly bringing down a box and (re)discovering what is inside, while looking for a new home.

Slowly getting there. Happy about the shelving – it has worked out really well.

Shed Essentials

There are always so many conflicting requirements in a shed, and (strangely) one I have been putting off for far too long is the essential sub temperature amber dispensing unit, otherwise known as a beer fridge.

It has just been one of those things that kept flying along as a good idea, but too low on my radar to actively notice.

Something clicked the other day, so I’ve trucked down to the Good Guys, and found what is hopefully a suitable solution: The stainless steel-fronted 120L HiSense fridge.

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It is now home, and in its new home, unwrapped, opened, stocked and turned on. It looks like it will be able to manage a couple of slabs.

That was certainly some low hanging fruit – don’t know why it took so long.

Real Estate

About the most valuable commodity in the workshop is not the tablesaw, or the ubeaut spiral headed whatever, or custom made plane with metal dovetails. It is space.

Floors space, and bench space.

Hard to know which one is worth more. Floor space dictates if it is possible to move around, fit in large machines and floor-mounted tools, and for project assembly.

Bench space is working area, and given how much this space magnetically attracts mess, dust, tools, offcuts, works in progress, and benchtop tools.

I’ve been struggling with this for years. I have a number of bench-top machines that have long struggled to have a legitimate home – they always get bumped for a higher priority. Guess that is always their lot in life. I do tend towards floor-mounted, stand-alone machines. Bigger, more powerful, (more expensive), and don’t take up bench real estate.

Guess that indicates where the most valuable real estate is then – the bench top. Still, bench top machines need a home, and that is the challenge I am facing.

So I have made the decision (which is modifiable/reversable) to use the bench for the bench-mounted tools. A lathe (with buffing wheels), spindle sander, belt & disk sander, scrollsaw.

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That is some serious bench space to sacrifice, so there needs to be a replacement, or equivalent.

Not sure what to use to achieve this, but there are some options (without resorting to using the tablesaw as a work surface, like I have for years!) One is to make another workbench, to fit the slightly smaller space under the window. That bench will take the main Veritas twin screw clamp.

The Walko workbench will be wall mounted (as it was designed to do, as an alternative to the A frame configuration). Just need to identify a suitable section of wall. Speaking of walls, that is another area of real estate that is always incredibly useful and also in short supply. Think I have a location in mind.

Space, the final frontier.

Cleanup in Aisle 8

November 3 2013.  While moving to the new house, a lot of the timber and tools were stacked in the original 3x3m shed on the property.  On that day, the shed was emptied and stored under the veranda, filling the entire area (covering all the outdoors furniture), and looked a mess, not to put too fine a point on it.  That shed was then taken apart and stored.

It has been almost exactly 5 months (minus a few days), and the cleanup of that area is finally complete.  Everything has been taken to their new homes (garden shed, main workshop, garage, and storage shed).  Not particularly neatly – that refinement will happen over a longer period as I work out various storage options.  At least progress each weekend is restoring a sense of normalcy to the place.

There is a small mountain of stuff now stored up on the mezzanine – crates and crates of tools and timber requiring sorting, storing, and disposing.  I really need some storage solutions for the shed – that is the next big ticket item requiring tick-off.  Whether that will be purchased, made, or a combination of the two is yet to be seen.  Fast will be the first order of the day. (The other big-ticket item needing resolution is installing a dust collection system).

As far as disposing is concerned – sure, that means there is some things not worth keeping that will be binned, but the majority of items in that category are ones needing to find a new home.

One thing I found I have a lot of, are Triton spares.  Bags and bags of components, from individual screws and red knobs with captive nuts, up to and including a Triton Router Table, Router Table Stand, a Bevel Ripping Guide, Biscuit Joiner, Finger Jointer and all sorts of other odds’n’sods.

So what I am thinking of doing is cataloguing it all, and sticking it on a tab at the top of the site, with a line number, photo and description.  Some items with a price tag, the others priced (cheaply) by weight.  I’ll work out something that gives a reasonable price scale.  I’ve become quite disillusioned with eBay.  Not because the items sell for a reasonable price, or the eBay fee structure, but simply because there are so many dickheads out there.  I don’t need the stress or hassle.  Some hassle is unavoidable – if I wanted to avoid it all, I’d simply throw all the metal into the trailer (along with the pile that is there at the moment) and run it to the local steel merchant.

Let me know if there is anything you are particularly looking out for – will see what I can turn up.  A good portion of it is new, and should be much cheaper than any Triton spares in the market.

SSYTC065 RapidAir Installation Update

Most of the system is now in place and connected up, just need a few extra connectors to finish it off.

Have shot this quick walking tour so you can see the setup that I have put in place.

As mentioned, the system is sourced through Professional Woodworkers Supplies, and it makes it very easy to create a professional looking setup around the workshop.

Episode 96 Shed Build Timelapse

I have gone back to the individual files of the shed build, and bought them together to create this final version (the reason I labelled them 96A, B, C etc)

So enjoy Episode 96 – 20000 photos taken over 5 days documenting the creation of Stu’s Shed V3.0

RapidAir

As indicated in my previous post, I have begun installing the RapidAir system around the workshop.

It is as easy as the product suggests to create a comprehensive pneumatic system around the workshop.

After preparing each of the outlets (which realistically didn’t take a lot of time), I began mounting these around the workshop.  Each set up with the inlet from the top, and drain at the bottom.  The plan is to run a ring-mail around at roof level (the underside of the mezzanine), and by using a T piece, drop down to each outlet.  The manifold has three outlets, one will feed a local outlet, the other two will supply the ring-main.

After mounting the outlets (and deciding that 2 more would properly finish the setup), I started connecting the tubing.  It is pretty rigid, so although it means it isn’t designed to go around corners (that is what L connectors are for), it does mean that each run is able to be done neatly, easily creating a professional-looking (and functioning) setup.

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The tubing is easily cut square using the provided cutter

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As mentioned, there are T and L connectors, combinations of which provide the different configurations required.

The tubes happen to still be hanging in free space, as I haven’t secured them in position with clips while I finalise the layout.

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I will change the configuration of the manifold slightly, so the standard nitto fitting from the air compressor can plug straight in.

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Proceeding very easily- another installation session will pretty much see it done.

When taking it slow is the fastest way to go

I was in the process of mounting the RapidAir outlets, which required pilot holes to be drilled for the screws (not self drilling unfortunately).

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It was taking ages- having to start on smaller and smaller drill bits, just to drill a 3.5mm hole. Ridiculous.

So decided to stop being lazy, and continue working with something obviously blunt. Take the time, set up the Tormek, and the DBS22, and put a real edge on the bit.

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Back to drilling through steel like butter. All that extra time sharpening was saved in just the next 4 holes, and I still had 50 holes to go.

Time spent sharpening pays off in spades.

Threading Up

Spent the time while watching the Melbourne F1 Grand Prix (well done Daniel!), getting the outlets for the RapidAir (from Professional Woodworkers Supplies) all threaded up, with thread sealant rather than Teflon tape.

Probably the slowest part of the whole install!

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There are 7 outlets set up identically (capped off rear inlet, front outlet, air inlet at top, drain at bottom), 1 which is for the mezzanine (capped off rear inlet, capped off top inlet, air in from the bottom and front outlet- no drain so lower outlets will have to be the reservoir), and one manifold, with all 4 ports with a hose connector.

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Next job is to physically mount the outlets in the shed.

Update

Finish taping roof
Roll all existing tape to affix properly
Tape edge around roof perimeter (very roughly cut insulation)
Insulate back door
Tape west edge of mezzanine
Install remaining 3 ground floor lights
Source and install 2 mezzanine lights
Lower attic stairs by 75mm
Install pneumatic air supply
Build external enclosure for dust extractor
Install dust extraction piping
Grind off protruding screws from electrical install
Install sink
Create cover for mezzanine lift area
Edge openings
Add balustrading
Finish screwing flooring on mezzanine
Reinforce crane mounting point
Centre winch over hole

Lights now up, ceiling taped.  Knocking off some long-outstanding tasks.

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